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Ash utilization is one of the key concerns at NTPC. The Ash Utilization Division, set up in 1991, strives to derive maximum usage from the vast quantities of ash produced at its coal-based stations. The division proactively formulates policy, plans and programme for ash utilization. It further monitors the progress in these areas and works at developing new fields of ash utilization.

The quality of ash produced conforms to the requirements of IS 3812. The fly ash generated at NTPC stations is ideal for use in cement, concrete, concrete products, cellular concrete, lightweight aggregates, bricks/blocks/tiles etc. This is attributed to its very low loss on ignition value. To facilitate availability of dry ash to end-users all new units of NTPC are provided with the facility of dry ash collection system. Partial dry ash collection systems have also been set up at the existing stations where these facilities did not exist earlier. Augmentation of these systems to 100% capacity is presently in progress.

As the emphasis on gainful utilization of ash grew, the usage over the years also increased. From 0.3 million tonnes in 1991-1992, the level of utilization during 2006-07 stood at over 20.76 million tonnes. Click Here for Availability of Ash at NTPC Stations.

 
The various channels of ash utilization currently include use by a number of Cement, Asbestos-Cement products & Concrete manufacturing Industries, Land Development, Roads & Embankments, Ash Dyke Raising, and Building Products. Area wise break-up of utilization for the year 2006-07 is as under:


Area of Utilization Quantity (in Million Tons)
Land Development 7.51
Cement & Concrete 7.40
Roads/Embankments 1.76
Ash Dyke Raising 2.69
Bricks 0.15
Mine Filling 0.61
Others 0.64
Total 20.76

NTPC has adopted user friendly policy guidelines on ash utilisation. These include actions identified for:
i) Ash Collection & Storage System


ii) Facilities & Incentives to users


iii) Direct Department Activities


iv) Administrative & Financial aspects.

In order to motivate entrepreneurs to come forward with ash utilisation schemes, NTPC offers several facilities and incentives. These include free issue of all types of ash viz. Dry Fly Ash / Pond Ash / Bottom Ash & infrastructure facilities, wherever feasible. Necessary help and assistance is also offered to facilitate procurement of land, supply of electricity etc. from Govt. Authorities. Necessary techno-managerial assistance is given wherever considered necessary. Besides NTPC uses only ash based bricks & portland pozzolana cement (FAPPC) in most of its construction activities. FAPPC (as per IS 1489 Part-1) and Fly Ash Bricks (as per IS 12894) have been included in our standard specifications. Demonstration projects are taken up in area of Agriculture, Building materials, Mine filling etc.

MAJOR INITIATIVES TAKEN BY NTPC TOWARDS ASH UTILIZATION

NTPC continually strives to evolve innovative and diverse means of ash utilization to further broaden the scope. Prominent among the methods devised so far are:

Dry Flyash Extraction Systems

Use in cement & concrete

Use in Ash based products including setting up of

'Ash Technology Park'

Land Development/Wasteland Development, Roads & Embankments, Raising ash dykes'
Mine filling / Stowing
Agriculture
In addition, NTPC (together with the Government of India) has been partaking in
Fly Ash Mission activities.
 


NTPC GUIDE FOR USERS OF COAL ASH

NTPC, Ash Utilization Division has brought out a booklet titled 'NTPC Guide for Users of Coal Ash' for distribution amongst prospective entrepreneurs and users of ash. It covers salient information about NTPC's power stations, facilities offered for setting up of ash based industry, statistics about ash production and its quality, brief write-up about various technologies available for utilization of ash, list of equipment manufacturers, technology suppliers, agencies who may be approached for setting up the projects etc.

Other Promotional literature printed for distribution includes Brochures titled:

Ash a Resource

Eco-Friendly Bricks for new Millennium
Flyash based Portland Pozzolana Cement

Coal ash Environment friendly material for fills, Embankments and Road pavement construction

Besides, literature related to Cement Concrete & Fill Material has also been compiled and is available in a booklet form.

A documentary film, titled 'Coal ash as a Fill Material', has also been produced covering use of ash in construction activities of NOIDA-Gr.NOIDA Expressway, Delhi Metro Rail Corporation, Sarita Vihar Flyover (in Delhi) etc.

Persons interested to collect the above-mentioned printed material/film may contact Head, Ash Utilization Division at the address mentioned below.

WHOM TO CONTACT

Interested parties may contact Head, Ash Utilization Division or respective General Managers of projects for lifting of ash or for setting up of ash based industry near NTPC stations.

HEAD, ASH UTILISATION DIVISION
NTPC Ltd.
A-11, 1st Floor, NFL Premises
Sector-24, NOIDA - 201301
E-mail: ash@ntpc.co.in
Phone: 0120 - 2412745
Fax: 0120 - 2411962



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